1.Over view The CHINAMFG 5713 type hydraulic transmission (hereinafter referred to as the transmission) consists of a YJH315 type hydraulic torque converter and a transmission with 4 CHINAMFG gears and 3 backward gears. YJH315 The hydraulic torque converter is a single-stage two-phase integrated torque converter, with the characteristics of high efficiency and large torque change ratio. The gearbox is downshaft type, with the front 4 and rear 3 shift function, built-in working oil pump, external force port. 2. Main technical parameters
Rated input power of the matching engine
75kW
Rated input speed of the matching engine
2400r / min
Input shaft steering (facing the transmission output)
counter clock wise
Working fluid
No.6 or No.8 hydraulic transmission oil
Main oil pressure and retaining oil pressure
1.6MPa~1.9MPa
Torque converter oil inlet pressure
0.4MPa~0.8MPa
Torque converter oil return pressure
0.22MPa~0.4MPa
Working oil temperature
80ºC ~100ºC
Rated voltage of the solenoid valve
DC24V
About TMG
CHINAMFG is a professional trackless mining equipment, engineering equipment manufacturer.Our production base is located in HangZhou, ZheJiang . Our products include: underground trackless mining equipment (underground loaders, underground mining trucks, utility vehicles, drill jumbos, drivetrain system transmission, torque converter, axle); engineering equipment ( wheel loaders, backhoe loaders, excavators, telescopic handlers,graders, articulated dump trucks); drive-train system (transmission, torque converter, axle). Besides,as a technology oriented enterprise, we also provide customers with solutions including drive-train system customization, vehicle transformation and project contracting etc.
Improvement
The torque converter is easy to heat up
Inability to climb hills
Climbing long slopes is prone to overheating
Punch
Easy to burn the friction plate
Loud noise
Cause Analysis
Small horse-drawn cart
The hydraulic flow of the charging oil is low and the pressure fluctuates greatly
Comparison with Top Euro brand
Customized design to solve customer pain points
Short lead time, 3 months
Electrically controlled shifting and automatic shifting mode are adopted to reduce shifting impact and protect gears from damage
Hydraulic torque converter has large circulation, large transmitted torque, large traction and strong climbing ability. Change
Torque is not easy to heat up.
The clutch structure is improved to reduce the friction plate burning phenomenon caused by the inaccurate control of the engagement time of the 2 clutches during the shifting process.
The gear is thickened to improve the reliability of the gearbox. Higher reliability and longer life.
Payload 6~7 ton Calculation details
Diesel Engine Model
kW
Torque Converter
Transmission
Traction kN
1st km/h
2nd km/h
3rd km/h
4th km/h
Deutz BF6M 1013EC165KW
165
YJ330 (C273.1)
RC33429
175.53
4.87
9.68
18.28
25.66
Deutz BF6M 1013EC165KW
165
YJ330 (C273.1)
RC33428
178.74
4.79
9.52
17.97
24.57
CUMMIS B67CS4
162
YJ330 (C273.1)
RC33429
156.47
4.84
9.63
17.12
25.04
CUMMIS B67CS4
162
YJ330 (C273.1)
RC33428
166.15
4.56
9.08
17.19
23.59
Volvo TAD850VE
162
YJ330 (C273.1)
RC33429
159.71
5.06
10.28
18.82
27.53
Volvo TAD850VE
162
YJ330 (C273.1)
RC33428
169.57
4.76
9.44
17.72
24.11
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Q1.What about the lead time for the explosion proof motorized 360 degree multi-turn electric actuator for valve? A:3-30 working days for mass electric actuator production.
Q2. Is it OK to print my logo on your 90 partial-turn electric actuator? A: Yes. Please inform us formally before our electric actuator production.
Q3: Do you offer guarantee for the electric actuator? A: Yes, we offer 18 months warranty to rotary electric actuator.
Q4:What is your MOQ for the electric actuator? A: 1unit electric actuator.
Q4: How to deal with the rotary electric actuator faulty? A: Firstly, Our electric actuator are produced in strict quality control system and the defective rate will be less than 0.2%. Secondly, during the guarantee period, we will send electric actuator with new order for small quantity. For defective batch electric actuator, we will repair electric actuator and resend electric actuator to you or we can discuss the solution including re-call according to real situation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Valve
Function:
Speed Reduction
Layout:
Manual
Hardness:
Hardened Tooth Surface
Installation:
ISO5211
Step:
Manual
Samples:
US$ 1000/Piece 1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , etc.
Main blank Process for Casting
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
Blanks Tolerance -Casting Tolerance
CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process
Applicable Material
(Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement
Casting Blank Size /Dimensions
2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement
Casting Blank Weight
Range from 0.01kg-1000kg for casting iron
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
45days from the receipt date of deposit for iron casting
Ductile Iron Casting Material Comparison Table:
Cast iron with nomular graphite DIN EN 1563
Germany DIN 1693
France NF
Great Britain BS
Netherlands NEN
Sweden MNC
USA ASTM A536
EN-GJS-350-22-LT
GGG-35.3
FGS 370-17
370/17
GN 38
0571 -15
—-
EN-GJS-400-18-LT
GGG-40.3
—-
—-
—-
—-
60-40-18
EN-GJS-400-15
GGG-40
FGS-400-12
420/12
GN 42
0571 -02
60-40-18
EN-GJS-400-10
—-
—-
420/12
—-
—-
65-45-12
EN-GJS-500-7
GGG-50
FGS-500-7
500/7
GN 50
0727-02
65-45-12/ 80-55-06
EN-GJS-600-3
GGG-60
FGS-600-3
600/3
GN 60
571-03
80-55-06
EN-GJS-700-2
GGG-70
FGS-700-2
700/2
GN 70
571-01
100-70-03
EN-GJS-800-2
GGG-80
FGS-800-2
800/2
120-90-02
EN-GJS-1000-5 (DIN EN 1564)
GGG-100B/A
—-
—-
—-
—-
850-550-10
EN-GJS-AX NiSiCr35 5 2
GGG- NiSiCr 35 5 2
FGS- Ni35Si5Cr2
S5S
—-
—-
Type D-5S
Grey Iron Casting Material Comparison Table:
Cast iron with lamellar graphite DIN EN 1561
Germany DIN 1691
France NF
Great Britain BS
Netherlands NEN
Sweden MNC
USA ASTM A48
EN-GJL-150
GG-15
Ft 15 D
Grade 150
GG 15
01 15-00
20 B / 25 B
EN-GJL-200
GG-20
Ft 20 D
Grade 180/220
GG 20
01 20-00
25 B / 30 B
EN-GJL-250
GG-25
Ft 25 D
Grade 220/260
GG 25
01 25-00
35 B / 40 B
EN-GJL-300
GG 30
Ft 30 D
Grade 300
GG 30
01 30-00
40B / 45 B
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies. Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time . MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Sand casting mfg. process
Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.
Casting Parts Advantages
1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to 10 meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.
Technical Support: ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control: 1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 2) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 4) Checking the goods after they are finished—- Final quality control(FQC) 5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Factory show
Matech Industry ltd specializes in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both China and Export Market .
To satisfy different mechanical and functional requirements from our customers we are able to make a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.
Send Inquiry>>>
Why Choose Us ?
1. One stop service: We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost. 2. Your eyes in China: Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party. 3.Your R&Dconsultant: With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution. 4. Your Emergency Solver: With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately. 5. Quality Guaranty: No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitatio.
Our Team
Our Advantages
1. We are a professional OEM manufacturer. 2. We have experienced engineers and quality control team as our strong backing. 3. High quality, competitive price, quick response is our mission. 4. Professional technical support 5. Agreed delivery time 6. Strict quality control process 7. Cost-Effective 8. Rich experience in mould design and production.
9. ISO/ERP system guarantee.
Our Services & Strength
ISO 9001:2008 certified CNCT utilizes ongoing employee training, automation, continuous process improvement and innovation to maximize the quality, reliability, and cost-effectiveness of your components. Parts are carefully examined throughout the production process at multiple quality control checkpoints and all shipments are thoroughly tested and inspected before they are released to your facility. As a result, our team has been able to consistently maintain a nearly 0% external part reject rate that has enabled many of our customers to eliminate the costly and time eroding process of inbound part inspection. Skilled craftsmen, with years of specialized knowledge and understanding, fabricate parts to specified tolerances. At CNCT, we’re confident that we offer a far more cost-effective and low-risk solution than our competitor. So when the success of your business depends on the ultimate in quality control, precision, timeliness, and service, you can trust your metal working needs to CNCT.
Packing & Delivery : Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition. Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.
FAQ:
1. Are you a manufacturer or a trading company? We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples? If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing? Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples? Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house? We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
Type:
Chemical Hardening Sand
Casting Method:
Mechanical Aided Pouring& Semi-Automatic Pouring
Sand Core Type:
Resin Sand Core
Application:
Vehicle, Agriculture Machine, Construction Machine
Machining:
CNC Machining
Material:
Iron
Samples:
US$ 1.7/kg 1 kg(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
Packaging & Shipping Neutral Package Or Customize By Cilents
Our Services 1.Supply all kinds of spare parts ,including bicycle ,motorcycle, atv and gardening machine . 2.High quality ,reasonable price and good aftersale service. 3.OEM is welcome , We can supply base on clients’ requirement.
Company Information We are the only recommended company of motorcycle parts & accessories in China by CCCM(China Chamber Of Commerce For Motorcycle, chinajalyn ). It’s a high reputation given by China government.*As the market leader of professional suppliers in Motorcycle/Bike/ATV/Scooter parts field in China, we have our own R&D base,warehouse and 1 stop resource showroom with 15000 square feet.*We have an experience for over 20years in exporting and producing almost all kinds of parts for motorcycle, dirt, scooters,ATVs, Bikes and accessories with near 20,000 categories.*We have near 700 suppliers with good reputation ,good quality and competitive price.To know more about us pls kindly visit our website: chinajalyn / chinajalyn Warmly welcome for your contact !
Certification:
ISO
Application:
for Lawn Mower
Transport Package:
Neutral Package /OPP Bag
Specification:
Standard
Trademark:
Jalyn
Origin:
Ningbo, Zhejiang, China
Customization:
Available
|
Customized Request
Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
45days from the receipt date of deposit for Cast Gear Box Housing
Ductile Iron Casting Material Comparison Table:
Cast iron with nomular graphite DIN EN 1563
Germany DIN 1693
France NF
Great Britain BS
Netherlands NEN
Sweden MNC
USA ASTM A536
EN-GJS-350-22-LT
GGG-35.3
FGS 370-17
370/17
GN 38
0571 -15
—-
EN-GJS-400-18-LT
GGG-40.3
—-
—-
—-
—-
60-40-18
EN-GJS-400-15
GGG-40
FGS-400-12
420/12
GN 42
0571 -02
60-40-18
EN-GJS-400-10
—-
—-
420/12
—-
—-
65-45-12
EN-GJS-500-7
GGG-50
FGS-500-7
500/7
GN 50
0727-02
65-45-12/ 80-55-06
EN-GJS-600-3
GGG-60
FGS-600-3
600/3
GN 60
571-03
80-55-06
EN-GJS-700-2
GGG-70
FGS-700-2
700/2
GN 70
571-01
100-70-03
EN-GJS-800-2
GGG-80
FGS-800-2
800/2
120-90-02
EN-GJS-1000-5 (DIN EN 1564)
GGG-100B/A
—-
—-
—-
—-
850-550-10
EN-GJS-AX NiSiCr35 5 2
GGG- NiSiCr 35 5 2
FGS- Ni35Si5Cr2
S5S
—-
—-
Type D-5S
Grey Iron Casting Material Comparison Table:
Cast iron with lamellar graphite DIN EN 1561
Germany DIN 1691
France NF
Great Britain BS
Netherlands NEN
Sweden MNC
USA ASTM A48
EN-GJL-150
GG-15
Ft 15 D
Grade 150
GG 15
01 15-00
20 B / 25 B
EN-GJL-200
GG-20
Ft 20 D
Grade 180/220
GG 20
01 20-00
25 B / 30 B
EN-GJL-250
GG-25
Ft 25 D
Grade 220/260
GG 25
01 25-00
35 B / 40 B
EN-GJL-300
GG 30
Ft 30 D
Grade 300
GG 30
01 30-00
40B / 45 B
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies. Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time . MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Sand casting mfg. process
Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.
Casting Parts Advantages
1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to 10 meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.
Technical Support: ZheJiang CZPT is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CZPT WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control: 1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 2) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 4) Checking the goods after they are finished—- Final quality control(FQC) 5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Company Profile
MATECH Industry Ltd
We specialize in custom metal parts for Mechanical Parts,industry machine parts, Agricultural machinery parts, building materials, auto cars accessaries, medical facilitiy, solar energy system, exhibition, assembly line etc. Providing one-stop service (extrusion+ heat treatment + machining + surface treatment), to save time and costs and reduce risk of quality control for you. With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house, we are mastering key competence to supply quality casting iron parts to our customers for both China and Export Market. During the early involvement of the customer’s design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.
Our Vision: Keeping Continuous improvement on technology and engineering innovation, becoming a strong, stable and high competence top metal working supplier in 1 of our business sections with focus on Vehicle and Manufacturing Industries and continuously satisfy our customers.
Our Core Value Sincerity Quality Competence
Send Inquiry>>>
Why Choose Us ?
1. One stop service: We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost. 2. Your eyes in China: Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party. 3.Your R&Dconsultant: With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution. 4. Your Emergency Solver: With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately. 5. Quality Guaranty: No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitatio.
Our Team
Our Advantages
1. We are a professional OEM manufacturer. 2. We have experienced engineers and quality control team as our strong backing. 3. High quality, competitive price, quick response is our mission. 4. Professional technical support 5. Agreed delivery time 6. Strict quality control process 7. Cost-Effective 8. Rich experience in mould design and production.
9. ISO/ERP system guarantee.
Our Services & Strength
ISO 9001:2008 certified CNCT utilizes ongoing employee training, automation, continuous process improvement and innovation to maximize the quality, reliability, and cost-effectiveness of your components. Parts are carefully examined throughout the production process at multiple quality control checkpoints and all shipments are thoroughly tested and inspected before they are released to your facility. As a result, our team has been able to consistently maintain a nearly 0% external part reject rate that has enabled many of our customers to eliminate the costly and time eroding process of inbound part inspection. Skilled craftsmen, with years of specialized knowledge and understanding, fabricate parts to specified tolerances. At CNCT, we’re confident that we offer a far more cost-effective and low-risk solution than our competitor. So when the success of your business depends on the ultimate in quality control, precision, timeliness, and service, you can trust your metal working needs to CNCT.
Our Package :
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition. Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.
You are welcome to contact us for technical enquiry and business cooperation.
FAQ: 1. Are you a manufacturer or a trading company? We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples? If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing? Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples? Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house? We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
Type:
Chemical Hardening Sand
Casting Method:
Directional Crystallization
Sand Core Type:
Resin Sand Core
Application:
Agricultural Machinery Parts
Machining:
CNC Machining
Material:
Iron
Samples:
US$ 1.45/kg 1 kg(Min.Order)
|
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Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
– Certification: ISO9001 & TS 16949 Certified – Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS – Product weight range: 0.05 kg ~ 1000kg – Main process: Sand Casting, Shell casting, Deburring, Sandblasting, Machining, Heat Treatment, Leakage test, Surface treatment… etc – Material Available: 1>Ductile Iron: QT400, QT450, QT500, QT600, QT700, QT800, and GGG40, GGG50, GGG60, GGG70, GGG80, etc 2>Grey iron: HT100, HT150, HT200, HT250, HT300, HT350 and GG15, GG20, GG25, GG30, GG35, GG40 3>Other Material:Cast Iron, Steel, Aluminum, Brass, Alloys or as per customer requirements, etc – Software: Pro/E, Auto CAD, Solidwork – Drawings: 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp…etc.) could be made and provided based on the samples.
Evergreen Machinery’s Tooling and Mold:
– Mould life: Semi-permanent – Tooling Leadtime: 2 weeks, depending on the structure and size – Tooling & mould maintenance: Be responsible by CZPT Machinery
Evegreen Machinery’s Quality control:
– Defective products rate: ≤ 0.1%. – Quality Control: Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISO standard or customer requirements – Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine – After-sales services: Available – Quality situation: Traceable
Why HangZhou CZPT Machinery?
– Rich experience: 25 years of experience in casting and forging for European and U.S. markets. – OEM & ODM products application: Auto parts, Engine parts, Agriculture equipment parts, Train parts, Valve, Pump… etc – Material: 1> Grey Iron: HT100/HT150/HT200/HT250/HT300/HT350 2>Ductile Iron: QT400/QT450/QT500/QT600 – Material Standard: ASTM, SAE, JIS, BS, DIN, ISO, GB – Product weight: 0.05kg ~1000kg – Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine… etc – Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine – Surface treatment: Blacking, Polishing, Anodize, Painting, Chrome plating, Zinc plating,Nickel plating, Tinting, Power coating, E-coating… etc – Applied software for specification drawings: Pro/E, Auto CAD, Solidwork, CAXA, UG… etc – Further available process: Turning, cutting, milling, grinding, drilling, reaming, welding, stamping and threading
(sand casting workshop)
(Evergreen Machinery’s Patents)
What can CZPT Machinery provide, what projects can you complete through us?
Our main business in metal products, and ourproduct range mainly covers Metal work, Aluminum Casting, Investment/Precision casting steel, Sand casting, Forging…etc. These products used in Wind power, Turbine, heavy duty Truck, Train, Hydraulic Cylinder, Engine, Agriculture equipment, Lighting, Marine and Mining machinery, Hardware, CZPT breeding, etc.
(Sand casting workshop)
Evergreen Machinery’s Capability & Capacity:
– Capacity: 1>Al die casting: 3000~4000 ton per year 2>Sand casting: 10000 ton per year 3>Investment casting: 2000 ton per year 4> Forging: 8000 ton per year – Certification: EN15085 & ISO3834 welding certificate – Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine… etc – Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine – Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization
(investment casting workshop)
Evergreen Machinery’s Quality & Service:
Evergreen Machinery’s quality philosophy is “No Compromise“.
We have a diverse customer range CZPT over 30 countries and regions, Germany, USA, Australia & Japan are our main markets. We’re committed to serve our customer by providing quality products and services. For our original customers, we offer products and services that meet or exceed their expectations whenever needed. For our emerging market customers, we provide value-added, affordable products whenever possible.
Welcome to visit CZPT Machinery (the picture shows the customer and our general manager Walt Wang)
The Applications of Our OEM Custom Metal Parts Engine parts, Auto parts, Machinery Parts, Rail Train parts, Truck Parts,Tractor Parts, Construction Equipment, Agriculture Equipment,Other industrial fields.
Evergreen Machinery’s FAQ:
Q: Do you make customized products or finished parts? A: Yes,all parts are not in stock, custom made according to customer’s drawings or samples! If you have any parts to be made, please feel free to send your drawings/samples to us. Q: Will my drawing be safe after you get it? A: Yes, we will not release your design to third party unless with your permission. And we can CZPT the NDA before you send the drawing. Q: What is the MOQ? A: Usually we don’t have a MOQ, but the more, the cheaper. Besides, we are happy to make prototype part or sample for clients to ensure quality standard. Q: Whether some samples can be provided? A: Yes, just need some sample cost, we will return it back when proceed into mass production. If a molded is needed, we will charge the mold fee before starting. Then the mold belongs to customer. Q: What’s your products range? A: OEM & ODM products range: Auto parts, Truck Parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc. Q: What’s machining machines do you have? A: CNC, Lathe machine, Milling machine, Drilling machine, and so on; Q: Do you have any test equipment? A: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine; Q: How to deal with it when they are found to be in poor quality? A: Please rest assured that all our products are QC inspected and accepted with inspection report before delivery and generally there will be no non-conformance; in case of non-conformance, please contact us immediately, take some pictures or videos, we will check the problems and have them reworked or repaired or replaced at the first time, the resulting transportation costs will be borne by our company.
Application:
Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
Identify the input and output gears in the gearbox.
Count the number of teeth on the output gear (the gear connected to the output shaft).
Count the number of teeth on the input gear (the gear connected to the input shaft).
Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
Shot/sand blast, sprucing, Floor passivation, Primer Portray , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, End Painting.
MOQ
For iron casting : 100pcs For Machining : 50pcs
Lead Time
45days from the receipt day of deposit for iron casting
Ductile Iron Casting Material Comparison Table:
Forged iron with nomular graphite DIN EN 1563
Germany DIN 1693
France NF
Excellent Britain BS
Netherlands NEN
Sweden MNC
United states ASTM A536
EN-GJS-350-22-LT
GGG-35.three
FGS 370-seventeen
370/seventeen
GN 38
0571 -15
—-
EN-GJS-four hundred-18-LT
GGG-forty.three
—-
—-
—-
—-
sixty-forty-eighteen
EN-GJS-400-fifteen
GGG-forty
FGS-400-12
420/12
GN 42
0571 -02
60-40-eighteen
EN-GJS-four hundred-10
—-
—-
420/12
—-
—-
sixty five-forty five-twelve
EN-GJS-500-seven
GGG-50
FGS-five hundred-7
500/seven
GN fifty
0727-02
65-forty five-12/ eighty-55-06
EN-GJS-600-3
GGG-sixty
FGS-600-three
600/three
GN sixty
571-03
80-55-06
EN-GJS-seven hundred-2
GGG-70
FGS-seven hundred-two
700/two
GN 70
571-01
one hundred-70-03
EN-GJS-800-two
GGG-80
FGS-800-2
800/2
one hundred twenty-ninety-02
EN-GJS-1000-5 (DIN EN 1564)
GGG-100B/A
—-
—-
—-
—-
850-550-10
EN-GJS-AX NiSiCr35 5 two
GGG- NiSiCr 35 5 2
FGS- Ni35Si5Cr2
S5S
—-
—-
Variety D-5S
Grey Iron Casting Content Comparison Table:
Solid iron with lamellar graphite DIN EN 1561
Germany DIN 1691
France NF
Great Britain BS
Netherlands NEN
Sweden MNC
United states of america ASTM A48
EN-GJL-150
GG-15
Ft fifteen D
Quality 150
GG fifteen
01 fifteen-00
twenty B / 25 B
EN-GJL-two hundred
GG-20
Ft twenty D
Quality a hundred and eighty/220
GG twenty
01 twenty-00
twenty five B / thirty B
EN-GJL-250
GG-25
Ft 25 D
Quality 220/260
GG twenty five
01 25-00
35 B / forty B
EN-GJL-three hundred
GG thirty
Ft thirty D
Grade 300
GG thirty
01 thirty-00
40B / forty five B
Merchandise proven below are created to the demands of particular clients and are illustrative of the varieties of producing abilities offered inside CZPT group of companies. Remember to ship us your thorough drawing/ sample/specifications for us offering a sensible quotation to you and we will trying our greatest to make the products in great high quality and supply in time . MATECH plan is that none of these products will be offered to third functions without written consent of the consumers to whom the tooling, style and specs belong.
Sand casting mfg. procedure
Sample Design -> Sample Manufacture -> Sample Check -> Certified Sample -> Mass Production -> Sand Shakeout -> Sharpening -> Sand Blasting -> Surface area Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Delivery QC System: raw materials inspection, FAI, IPQC, random inspection, final full inspection prior to delivery. Common: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.
Casting Elements Rewards
1.Wide suitability.The steel casting method nearly free from the limitations of the measurement, thickness and condition of castings, casting wall thickness can be up to .3-1000 mm, the length may differ from a handful of millimeters to 10 meters, and the top quality can be from a couple of grams to more than 300t. 2.With a increased distinct strain, the dimensional accuracy and surface area end of the castings are larger. 3.The entire line has a higher diploma of automation. The operator only wants to control the button foundation to examine the generation line. The labor intensity is minimal, there is no shock throughout the manufacturing approach, and the sound is low. 4.High manufacturing efficiency, usually up to 450 kind/hour or more, simple products matching and handful of failures. 5.Good economic system, no sand box, few auxiliary equipment, and minimal daily routine maintenance.
Technical Support: ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control: one) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) two) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) four) Checking the goods after they are finished—- Final quality control(FQC) five) Checking the goods after they are finished—–Outgoing quality control(OQC)
Manufacturing facility demonstrate
Matech Sector ltd specializes in Metallic Areas Remedy for Motor vehicle, Agriculture machine, Building Device, transportation gear, Valve and Pump technique.
With retaining producing procedure design and style, quality plHangZhou, essential producing procedures and last quality management in house we are mastering important competence to offer good quality mechanical parts and assembly to our buyers for the two China and Export Market place .
To fulfill various mechanical and purposeful specifications from our consumers we are CZPT to make a big variety of steel goods for our customers on foundation of various blanks answers and technologies. These blanks remedies and systems include procedures of Iron Casting, Metal Casting, Stainless Steel Casting, Aluminum Casting and Forging.
In the course of the early involvement of the customer’s style method we are CZPT to provide professional enter to our customers in terms of process feasibility, value reduction and operate strategy. You are welcome to make contact with us for complex enquiry and organization cooperation.
Send out Inquiry>>>
Why Choose Us ?
1. One particular cease service: We have 5 very own factories and fifty+ sub-contractors situated in various regions of China to supply you one particular-end producing and purchasing providers to help you help save time and decrease procurement expense. two. Your eyes in China: Our motivation to top quality permeates from quoting, scheduling, production, inspection to produce into your warehouse, our QC team will remark the errors if has on QC paperwork for your examining ahead of delivery as your 3rd social gathering. three.Your R&Dconsultant: With expert engineers crew and 29 a long time manufacture encounter ,we would help you work out difficulties in the course of new parts’ development, improve style and advocate the most expense-successful remedy. 4. Your Unexpected emergency Solver: With continued developed factories team and our QC groups located in various regions, if customers require to expedite the shipping, we would be CZPT to adopt one more manufacturing unit to generate together right away. five. Top quality Warranty: No issue how long time the products sent, we are responsible for the top quality. In case the items be rejected, we would replace them or return fund in accordance to your need with out hesitatio.
Our Group
Our Advantages
one. We are a professional OEM manufacturer. two. We have skilled engineers and top quality management crew as our strong backing. 3. Substantial top quality, competitive price, fast reaction is our mission. four. Specialist specialized help five. Agreed delivery time six. Rigorous quality control approach seven. Cost-Powerful eight. Abundant expertise in CZPT layout and manufacturing.
nine. ISO/ERP system promise.
Our Companies & Power
ISO 9001:2008 certified CNCT utilizes ongoing worker coaching, automation, steady procedure enhancement and innovation to maximize the high quality, dependability, and price-usefulness of your components. Components are carefully examined through the generation method at numerous good quality manage checkpoints and all shipments are totally tested and inspected just before they are introduced to your facility. As a consequence, our team has been CZPT to regularly keep a virtually % exterior portion reject fee that has enabled many of our clients to eradicate the high priced and time eroding approach of inbound component inspection. Expert craftsmen, with a long time of specialized knowledge and understanding, fabricate elements to specified tolerances. At CNCT, we are confident that we offer you a far more expense-effective and lower-risk resolution than our competitor. So when the success of your enterprise is dependent on the ultimate in high quality management, precision, timeliness, and service, you can trust your steel working demands to CNCT.
Packing & Delivery : Inner Packing →Strong & water-resistant plastic large is packed within, to hold the solution in secure situation. Or as client requests.
Outer Packing →Multilayer picket box with robust bandages, used for standard export package deal. Or custom-made as per customer’s demands.
FAQ:
one. Are you a company or a trading business? We are a skilled maker with in excess of fifteen years’ export expertise for designing and creating car equipment elements.
2. How can I get some samples? If you require, we are glad to provide you samples for cost-free, but the new clients are envisioned to shell out the courier price, and the cost will be deducted from the payment for formal buy.
three. Can you make casting according to our drawing? Indeed, we can make casting according to your drawing, 2d drawing, or 3D cad model. If the 3D cad model can be equipped, the growth of the tooling can be far more efficient. But with no 3D, primarily based on Second drawing we can nonetheless make the samples appropriately authorized.
four. Can you make casting based on our samples? Yes, we can make measurement primarily based on your samples to make drawings for tooling creating.
5. What is actually your good quality management unit in residence? We have spectrometer in home to check the chemical house, tensile check machine to management the mechanical property and UT Sonic as NDT examining method to manage the casting detect under the surface of casting.
US $5.2-42.3 / Piece |
1 Piece
(Min. Order)
###
Type:
Chemical Hardening Sand
Casting Method:
Mechanical Aided Pouring& Semi-Automatic Pouring
Sand Core Type:
Resin Sand Core
Application:
Vehicle, Agriculture Machine, Construction Machine
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , etc.
Main blank Process for Casting
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
Blanks Tolerance -Casting Tolerance
CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process
Applicable Material
(Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement
Casting Blank Size /Dimensions
2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement
Casting Blank Weight
Range from 0.01kg-1000kg for casting iron
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , etc.
Main blank Process for Casting
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
Blanks Tolerance -Casting Tolerance
CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process
Applicable Material
(Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement
Casting Blank Size /Dimensions
2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement
Casting Blank Weight
Range from 0.01kg-1000kg for casting iron
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
45days from the receipt date of deposit for iron casting
###
Cast iron with nomular graphite DIN EN 1563
Germany DIN 1693
France NF
Great Britain BS
Netherlands NEN
Sweden MNC
USA ASTM A536
EN-GJS-350-22-LT
GGG-35.3
FGS 370-17
370/17
GN 38
0717-15
—-
EN-GJS-400-18-LT
GGG-40.3
—-
—-
—-
—-
60-40-18
EN-GJS-400-15
GGG-40
FGS-400-12
420/12
GN 42
0717-02
60-40-18
EN-GJS-400-10
—-
—-
420/12
—-
—-
65-45-12
EN-GJS-500-7
GGG-50
FGS-500-7
500/7
GN 50
0727-02
65-45-12/ 80-55-06
EN-GJS-600-3
GGG-60
FGS-600-3
600/3
GN 60
0732-03
80-55-06
EN-GJS-700-2
GGG-70
FGS-700-2
700/2
GN 70
0737-01
100-70-03
EN-GJS-800-2
GGG-80
FGS-800-2
800/2
120-90-02
EN-GJS-1000-5 (DIN EN 1564)
GGG-100B/A
—-
—-
—-
—-
850-550-10
EN-GJS-AX NiSiCr35 5 2
GGG- NiSiCr 35 5 2
FGS- Ni35Si5Cr2
S5S
—-
—-
Type D-5S
###
Cast iron with lamellar graphite DIN EN 1561
Germany DIN 1691
France NF
Great Britain BS
Netherlands NEN
Sweden MNC
USA ASTM A48
EN-GJL-150
GG-15
Ft 15 D
Grade 150
GG 15
01 15-00
20 B / 25 B
EN-GJL-200
GG-20
Ft 20 D
Grade 180/220
GG 20
01 20-00
25 B / 30 B
EN-GJL-250
GG-25
Ft 25 D
Grade 220/260
GG 25
01 25-00
35 B / 40 B
EN-GJL-300
GG 30
Ft 30 D
Grade 300
GG 30
01 30-00
40B / 45 B
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox? The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear. The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces. Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer. The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts. The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble. Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed. An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error. An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage. The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications. The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder. Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications. In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car? A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts. Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one. CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
