Product Description
Foot Mounted High Torque Planetary Gearbox
Product description:
| Rated Power | 0.4KW~9551KW |
| Rated Torque | Up to 1920KN.m |
| Gear Arrangement | Planetary with helical or bevel gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
| Ratio | i=25~4000 |
| Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
P Series Planetary Gearbox adopts the involute planetary gear transmission with inner mesh, outer mesh and divided power employed reasonably. So the series has the features of light weight, small volume, high transmission ratio, high efficiency, smooth rotation, low noise and good applicability.
Application:
P Series Planetary Gearbox is widely used in many industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic, etc.
P series planetary gearbox with good prices
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
3.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
4.Technical Data
| Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
| 0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Types: P2N,P2L,P2S,P2K,P3N,P3S,P3K
6.Features
| Features of Planetary gearbox | Light weight |
| Small volume | |
| High transmission ratio | |
| High transmission efficiency | |
| Smooth rotation | |
| Good applicability |
P series planetary gearbox with good prices
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units;
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units;
P3S-Helical,3-stage planetary gear units;
P3K-Bevel-helical,3-stage planetary gear units;
8.Our Services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
9.Product picture:
10.Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
11.Customer visiting:
12.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
Welcome you contact me if you are interested in our product.
Our team will support any need you might have. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Parallel Shaft |
| Hardness: | Hardened |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2024-05-17
China manufacturer ZD High Efficiency Speed 3-200K Reduction Ratio Helical Precision Planetary Gearbox bevel gearbox
Product Description
Model Selection
Planetar y gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Range Of Planetary Gearbox
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Type: | Planetary Gear Box |
| Size: | 60mm-160mm |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2024-05-16
China factory High Torque High Efficiency Speed Reduction 2 Speed Planetary Gearbox bevel gearbox
Product Description
high torque high efficiency speed reduction 2 speed planetary gearbox
Product Parameters
1)Specification
Model: ZWMD008008-69
Rated Voltage: 4.2v
No Load Speed: 226 rpm
No Load Current: 95 mA
Rated Load Speed:175 rpm
Rated Load Current: 160 mA
Rated Load Torque: 56 gf.cm
Rated Torque of Gear Box: 600 gf.cm
Instant Torque of Gear Box: 1,200 gf.cm
Overall Length L: 31.5 mm
Gear Box Length L1: 17.0 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWMD008008-13 | 4.2 | 1228 | 95 | 934 | 155 | 13 | 1.2 | 28.8 | 400 | 800 | 13.0 | 14.3 |
| ZWMD008008-19 | 4.2 | 829 | 95 | 630 | 155 | 19 | 1.8 | 400 | 800 | 19.2 | ||
| ZWMD008008-28 | 4.2 | 559 | 95 | 425 | 155 | 27 | 2.7 | 400 | 800 | 28.4 | ||
| ZWMD008008-47 | 4.2 | 335 | 95 | 259 | 160 | 40 | 3.9 | 31.5 | 600 | 1200 | 46.7 | 17.0 |
| ZWMD008008-69 | 4.2 | 226 | 95 | 175 | 160 | 56 | 5.5 | 600 | 1200 | 69.1 | ||
| ZWMD008008-102 | 4.2 | 153 | 95 | 118 | 160 | 87 | 8.6 | 600 | 1200 | 102.4 | ||
| ZWMD008008-152 | 4.2 | 103 | 95 | 80 | 160 | 123 | 12.1 | 600 | 1200 | 151.7 | ||
| ZWMD008008-168 | 4.2 | 91 | 100 | 72 | 160 | 124 | 12.2 | 34.2 | 750 | 1500 | 168.0 | 19.7 |
| ZWMD008008-249 | 4.2 | 62 | 100 | 49 | 160 | 176 | 17.3 | 750 | 1500 | 248.8 | ||
| ZWMD008008-369 | 4.2 | 42 | 100 | 33 | 160 | 273 | 26.8 | 750 | 1500 | 368.6 | ||
| ZWMD008008-546 | 4.2 | 28 | 100 | 22 | 160 | 405 | 39.7 | 750 | 1500 | 546.1 | ||
| ZWMD008008-809 | 4.2 | 19 | 100 | 15 | 160 | 599 | 58.8 | 750 | 1500 | 809.1 | ||
above specifications just for reference and customizable according to requirements.
Integrated Drive Control Module.
Please let us know your requirements and we will provide you with micro transmission solutions.
2)2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Toy, Car, Insulin Pumps |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2024-05-14
China factory Desboer Ndr 110 Series Ratio 4-20: 1 Hight Precision Industry Right Angle Planetary Gearbox with Servo Motor gearbox adjustment
Product Description
Product Description
The NDR110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDR110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
| Segment number | Single segment | ||||||||
| Ratio | i | 4 | 5 | 7 | 10 | 14 | 20 | ||
| Rated output torque | Nm | 250 | 310 | 280 | 210 | 280 | 210 | ||
| Emergency stop torque | Nm | Three times of Maximum Output Torque | |||||||
| Rated input speed | Rpm | 4000 | |||||||
| Max input speed | Rpm | 8000 | |||||||
| Ultraprecise backlash | arcmin | ≤2 | |||||||
| Precision backlash | arcmin | ≤4 | |||||||
| Standard backlash | arcmin | ≤6 | |||||||
| Torsional rigidity | Nm/arcmin | 82 | |||||||
| Max.bending moment | Nm | 430 | |||||||
| Max.axial force | N | 2990 | |||||||
| Service life | hr | 30000(15000 under continuous operation) | |||||||
| Efficiency | % | ≥95% | |||||||
| Weight | kg | 10.5 | |||||||
| Operating Temperature | ºC | -10ºC~+90ºC | |||||||
| Lubrication | Synthetic grease | ||||||||
| Protection class | IP64 | ||||||||
| Mounting Position | All directions | ||||||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤68 | |||||||
| Rotary inertia | Kg·cm² | 6.84 | 6.25 | ||||||
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Plantery Type |
| Hardness: | Hardened Tooth Surface |
| Installation: | All Directions |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-05-10
China wholesaler Ratio 15/20/25/35/40/45/50/60/70/80/90/100: 10 60 Length Transmission Nb Series Planetary Gearbox Helical Gearbox for Servo Motor bevel gearbox
Product Description
Product Description
The NB060A series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NB060A Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
| Segment number | Double segment | |||||||||||||
| Ratio | i | 15 | 20 | 25 | 30 | 35 | 40 | 45 | 50 | 60 | 70 | 80 | 90 | 100 |
| Rated output torque | Nm | 50 | 45 | 55 | 50 | 45 | 40 | 35 | 55 | 50 | 45 | 40 | 35 | 35 |
| Emergency stop torque | Nm | Three times of Maximum Output Torque | ||||||||||||
| Rated input speed | Rpm | 5000 | ||||||||||||
| Max input speed | Rpm | 10000 | ||||||||||||
| Ultraprecise backlash | arcmin | / | ||||||||||||
| Precision backlash | arcmin | ≤5 | ||||||||||||
| Standard backlash | arcmin | ≤7 | ||||||||||||
| Torsional rigidity | Nm/arcmin | 7 | ||||||||||||
| Max.bending moment | Nm | 1530 | ||||||||||||
| Max.axial force | N | 765 | ||||||||||||
| Service life | hr | 20000(10000 under continuous operation) | ||||||||||||
| Efficiency | % | ≥94% | ||||||||||||
| Weight | kg | 1.9 | ||||||||||||
| Operating Temperature | ºC | -10ºC~+90ºC | ||||||||||||
| Lubrication | Synthetic grease | |||||||||||||
| Protection class | IP64 | |||||||||||||
| Mounting Position | All directions | |||||||||||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤60 | ||||||||||||
| Rotary inertia | Kg·cm² | 0.13 | ||||||||||||
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Plantery Type |
| Hardness: | Hardened Tooth Surface |
| Installation: | All Directions |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2024-05-10
China Best Sales Zf P3301 P7300 100000nm 16-20 Cub Concrete Truck Mixer Planetary Gearbox supplier
Product Description
Absolute dependability, low maintenance, compactness and cost-effectiveness are the key features of the redesigned CHINAMFG series, the unparalleled line of drives for transit mixers. Ten models available for mixing capacity ranging from 1 to 20 m3.
Features:
Compact structure and space-saving design
Robust main bearing system
High torque capacity
High load capacity
Integrated static multiple disk parking brake
Optional Disconnect device for towing
Optional Quick disconnection device
Simple mounting
Easy oil change
Low-noise running operation
Specifications:
| Model | HYT100D |
| Max. output torque: | 100000 N.m |
| Input speed |
up to 4,000 rpm |
| Ratio: | 141 |
| Applicable motors: | Cartridge axial piston hydraulic motors Flanged axial piston hydraulic motors Electrical motors |
| Application: | 16-20Cub concrete mixer truck |
In conclusion, ELITE Hydraulic offers quality, value, and professional power transmission solutions that cater to a wide variety of industries. With their expertise, experience, and commitment to customer satisfaction, you can be sure that you’re in safe hands when working with them. Whether you need travel gearbox, electrical drive, travel drive,slew gearbox,winche gearbox,cutter gearbox,truck mixer gearbox,twin shaft mixer or other hydraulic transmission solutions, you can trust ELITE Hydraulic to provide you with the best possible solutions. Contact them today to learn more about their power transmission products and services.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Step: | Three-Step |
| Type: | Planetary Gear Box |
| Warranty: | 18 Months |
| Customization: |
Available
| Customized Request |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2024-05-09
China Professional Low Backlash Replacement European Spiral Bevel Gearbox planetary gearbox
Product Description
For over 12 years, spiral bevel gearboxes from SIJIE have been the market leader for high-quality, reliable, versatile right-angle gearboxes.
We can also manufacture a special bevel gearbox to fit all your demands of the application.
SIJIE spiral bevel gearboxes are offered in 8 types of housing sizes and 6 types of gear ratios, which can be constructed with lots of shaft configurations and oriented in any direction to easily integrate into your machine design.
All the shaft configurations are suitable for Casting iron, stainless steel, and aluminum version bevel gearboxes.
Spiral Bevel Gearbox Specifications
| Model | Input Speed (RPM) | Gear Ratio 1:1 | Gear Ratio 2:1 | Gear Ratio 3:1 | Gear Ratio 4:1 | Gear Ratio 5:1 | |||||
| Power | Torque | Power | Torque | Power | Torque | Power | Torque | Power | Torque | ||
| ( KW ) | ( N.m ) | ( KW ) | ( N.m ) | ( KW ) | ( N.m ) | ( KW ) | ( N.m ) | ( KW ) | ( N.m ) | ||
| SJV-090 | 2000 | 7.55 | 33.6 | 4.2 | 38.57 | 2.85 | 40.39 | 2.15 | 39.76 | 1.4 | 34.56 |
| 1500 | 6 | 38.2 | 3.35 | 42.66 | 2.2 | 42.02 | 1.65 | 42.02 | 1.1 | 35.02 | |
| 1000 | 4.3 | 41.07 | 2.35 | 44.89 | 1.5 | 43.02 | 1.15 | 43.93 | 0.75 | 35.81 | |
| 750 | 3.4 | 43.29 | 1.8 | 45.84 | 1.2 | 45.84 | 0.87 | 44.19 | 0.58 | 36.93 | |
| SJV-110 | 2000 | 13.8 | 63 | 7.9 | 72 | 5.6 | 80 | 3.75 | 70.1 | 2.95 | 71.3 |
| 1500 | 11 | 70 | 6.3 | 80.2 | 4.45 | 85 | 2.9 | 73.9 | 2.35 | 74.8 | |
| 1000 | 7.87 | 75 | 4.45 | 85 | 3.1 | 88.8 | 2 | 76.4 | 1.6 | 76.4 | |
| 750 | 6.15 | 78.3 | 3.45 | 87.9 | 2.4 | 91.7 | 1.55 | 78.9 | 1.25 | 79.6 | |
| SJV140 | 2000 | 29.9 | 128.6 | 14.1 | 133.3 | 10.1 | 136.8 | 6.8 | 125.3 | 5.05 | 115.2 |
| 1500 | 23.9 | 152.2 | 11.1 | 141.3 | 7.95 | 151.8 | 5.3 | 135 | 3.95 | 125.7 | |
| 1000 | 17.2 | 164.3 | 7.85 | 149.9 | 5.6 | 160.4 | 3.75 | 143.3 | 2.75 | 131.3 | |
| 750 | 13.4 | 170.6 | 6.2 | 157.9 | 4.4 | 168.1 | 2.95 | 150.3 | 2.1 | 133.7 | |
| SJV-170 | 2000 | 49.2 | 180.1 | 26.2 | 224.7 | 18.2 | 235.2 | 10.5 | 179.5 | 8.05 | 170.9 |
| 1500 | 39.3 | 250.2 | 20.8 | 264.9 | 14.4 | 275 | 8.4 | 213.9 | 6.45 | 205.3 | |
| 1000 | 28.8 | 275 | 14.9 | 284.6 | 10.1 | 289.4 | 5.9 | 225.4 | 4.5 | 214.9 | |
| 750 | 22.8 | 290.3 | 11.6 | 295.4 | 7.8 | 298 | 4.55 | 231.7 | 3.45 | 219.7 | |
| SJV-210 | 2000 | 84 | 336.7 | 52.4 | 480.2 | 34.9 | 428.3 | 23.3 | 417.6 | 15.9 | 350.2 |
| 1500 | 67.5 | 429.8 | 43.2 | 550.1 | 27.7 | 529.1 | 18.5 | 471.1 | 12.7 | 404.3 | |
| 1000 | 50.5 | 482.3 | 31.4 | 599.7 | 20 | 573 | 13.4 | 511.9 | 9 | 429.8 | |
| 750 | 40.8 | 519.5 | 25.2 | 641.8 | 15.7 | 599.7 | 10.4 | 529.7 | 6.95 | 442.5 | |
| SJV-240 | 2000 | 111 | 475.8 | 71.5 | 643.7 | 52.4 | 695.2 | 37.7 | 652.3 | 28.9 | 643.8 |
| 1500 | 90.5 | 576.2 | 58.5 | 744.9 | 41.9 | 800.3 | 30.2 | 769.1 | 23.4 | 744.9 | |
| 1000 | 68 | 649.4 | 41.9 | 800.3 | 30.2 | 865.2 | 21.7 | 828.9 | 16.4 | 783.1 | |
| 750 | 54.5 | 694 | 33.8 | 860.8 | 23.6 | 901.5 | 17.1 | 871 | 13 | 827.7 | |
| SJV-280 | 2000 | 168 | 837.5 | 107 | 961.4 | 73 | 957 | 47.6 | 870.4 | 39.4 | 890.5 |
| 1500 | 156 | 993.2 | 88 | 1121 | 58.5 | 1117 | 38.5 | 980.5 | 31.4 | 999.6 | |
| 1000 | 115 | 1098 | 64.5 | 1232 | 42.4 | 1215 | 27.5 | 1051 | 22.4 | 1070 | |
| 750 | 94.2 | 1199 | 51 | 1299 | 33.5 | 1280 | 21.7 | 1105 | 17.7 | 1127 | |
Company Informations:
Factory Apprarance Production Workshop
Assembly Workshop Inventory Workshop
SIJIE Team Gearbox Shipment
Why SIJIE cubic spiral bevel gearbox?
1: High-quality, low Backlash, quiet noise, smooth running, high torque bevel gearbox professional manufacturer since 2008.
2: The wide range of bevel gearbox product lines can meet the application needs of customers to the greatest extent.Gearbox housing size is from 065 to 280. Casting iron, stainless steel, and aluminum version gearboxes can be manufactured according to customers’ requirements.
3: Strict quality control has been from the beginning to end at SIJIE. All the cubic bevel gearboxes will be tested in our factory accordingto the more than 30 items checking list before shipping.
4: SIJIE cubic type bevel gearbox has 13 months warranty period, during the warranty period, any problem with “SIJIE” products,after we confirmed, we will guide the customer to fix or ship a new 1 to replace it in 1-3 working days.
5: SIJIE kept a large inventory of cubic spiral bevel gearbox parts to make sure all the standard orders can be shipped in 7 working days.
6: Our Experienced Engineer Team can design the bevel gearbox drawings to fit all your demands in 2 hours. Small-quantity OEM/ODM orders also can be accepted by SIJIE. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Hardness: | Hardened Tooth Surface |
| Step: | Single-Step |
| Gear Ratios: | 1:1, 2:1, 3:1, 4:1, 5:1 |
| Configurations: | 2-Way, 3-Way, 4-Way Shafts |
| Samples: |
US$ 95/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2024-05-07
China manufacturer Compact and Efficient Planetary Gearbox for Packaging Machinery sequential gearbox
Product Description
Product Description
Product Parameters
| Parameters | Unit | Level | Reduction Ratio | Flange Size Specification | |||||
| 060 | 090 | 115 | 142 | 180 | 220 | ||||
| Rated output torque T2n | N.m | 1 | 3 | 55 | 130 | 208 | 342 | 750 | 1140 |
| 4 | 50 | 140 | 290 | 542 | 1050 | 1700 | |||
| 5 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 6 | 55 | 140 | 300 | 550 | 1100 | 1800 | |||
| 7 | 50 | 140 | 300 | 550 | 1100 | 1800 | |||
| 8 | 45 | 120 | 260 | 500 | 1000 | 1600 | |||
| 10 | 40 | 100 | 230 | 450 | 900 | 1500 | |||
| 2 | 12 | 55 | 130 | 208 | 342 | 1050 | 1700 | ||
| 15 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 20 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 25 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 28 | 50 | 140 | 300 | 550 | 1100 | 1800 | |||
| 30 | 55 | 130 | 230 | 450 | 900 | 1500 | |||
| 35 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 40 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 50 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 70 | 50 | 140 | 300 | 550 | 1100 | 1800 | |||
| 100 | 40 | 100 | 230 | 450 | 900 | 1500 | |||
| 3 | 120 | 55 | 140 | 290 | 542 | 1050 | 1700 | ||
| 150 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 200 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 250 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 280 | 50 | 140 | 300 | 550 | 1100 | 1800 | |||
| 350 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 400 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 500 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 700 | 50 | 140 | 300 | 550 | 1100 | 1800 | |||
| 1000 | 40 | 100 | 230 | 450 | 900 | 1500 | |||
| Maximum output torque T2b | N.m | 1,2,3 | 3~1000 | 3Times of Rated Output Torque | |||||
| Rated input speed N1n | rpm | 1,2,3 | 3~1000 | 4000 | 3000 | 3000 | 3000 | 3000 | 2000 |
| Maximum input speed N1b | rpm | 1,2,3 | 3~1000 | 8000 | 6000 | 6000 | 6000 | 6000 | 4000 |
| Ultra Precision Backlash PS | arcmin | 1 | 3~10 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 |
| arcmin | 2 | 12~100 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | |
| arcmin | 3 | 120~1000 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| High precision backlash P0 | arcmin | 1 | 3~10 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 |
| arcmin | 2 | 12~100 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| arcmin | 3 | 120~1000 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |
| Precision backlash P1 | arcmin | 1 | 3~10 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 |
| arcmin | 2 | 12~100 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| arcmin | 3 | 12~1000 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | |
| Standard backlash P2 | arcmin | 1 | 3~10 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 |
| arcmin | 2 | 12~100 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |
| arcmin | 3 | 120~1000 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | |
| Torsional rigidity | Nm/arcmin | 1,2,3 | 3~1000 | 3.5 | 10.5 | 20 | 39 | 115 | 180 |
| Allowable radial force F2rb2 | N | 1,2,3 | 3~1000 | 1100 | 2200 | 5571 | 7610 | 10900 | 24000 |
| Allowable axial force F2ab2 | N | 1,2,3 | 3~1000 | 630 | 1230 | 2550 | 3780 | 5875 | 11200 |
| Moment of Inertia J1 | kg.cm2 | 1 | 3~10 | 0.2 | 1.2 | 2 | 7.2 | 25 | 65 |
| 2 | 12~100 | 0.08 | 0.18 | 0.7 | 1.7 | 7.9 | 14 | ||
| 3 | 120~1000 | 0.03 | 0.01 | 0.04 | 0.09 | 0.21 | 0.82 | ||
| Service Life | hr | 1,2,3 | 3~1000 | 20000 | |||||
| Efficiency η | % | 1 | 3~10 | 97% | |||||
| 2 | 12~100 | 94% | |||||||
| 3 | 120~1000 | 91% | |||||||
| Noise Level | dB | 1,2,3 | 3~1000 | ≤58 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 |
| Operating Temperature | ºC | 1,2,3 | 3~1000 | -10~+90 | |||||
| Protection Class | IP | 1,2,3 | 3~1000 | IP65 | |||||
| Weights | kg | 1 | 3~10 | 1.3 | 3.9 | 8.7 | 16 | 31 | 48 |
| 2 | 12~100 | 1.8 | 4.6 | 10 | 20 | 39 | 62 | ||
| 3 | 120~1000 | 2.3 | 5.3 | 10.5 | 21 | 41 | 66 | ||
FAQ
Q: How to select a gearbox?
A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.
Q: What type of motor can be paired with a gearbox?
A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.
Q: Does a gearbox require maintenance, and how is it maintained?
A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.
Q: What is the lifespan of a gearbox?
A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.
Q: What is the slowest speed a gearbox can achieve?
A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.
Q: What is the maximum reduction ratio of a gearbox?
A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-05-03
China high quality Newstart Wpl120 2stage Straight Teeth Transmission Precison Planetary Reducer Gearbox for Motor, 0.4~5kw sequential gearbox
Product Description
Product Description
| Ratio : | 3:1—-10000:1 | Backlash : | up to 8 arcmin |
| Output : | up to 65000N.m | Frame : | PL/WPL040-550 |
Output: Straight teeth
Ball bearing
Single support
WPL core feature
Structural feature
Reducer output planetary frame, gear ring are using split structure design, reducer parameters are uniform and good, product processing technology is the same as high-end products, and the same high precision processing equipment manufacturing, cost-effective.
Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.
Gear characteristics
Real hard face spur gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.
Application characteristics
The product parameters are uniform and good, can bear a certain radial and axial load, low and medium precision requirements, excellent performance.
Installation Instructions
Precision planetary reducer – about installation
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-05-02
China high quality Precision Planetary Reducer Planetary Reducer Servo Motor Gearbox Planetary Gear Reducer for EV cvt gearbox
Product Description
Specification
| Max. input speed (rpm) | 8000 |
| Rated input speed (rpm) | 4500 |
| Noise | ≤55 |
| Average life (h) | 20000 |
| Operation Temp (ºC) | 90 to -10 |
Product details
Other hot selling products
This is our best-selling product. If you need it, please feel free to contact us
If you need relevant products for these products, we can also produce them for you. We have a full chain production line, please feel free to inquire
Our certificate
Our products have many patent certificates and international certifications
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company-Hei-Chow-Precision-Tools-Co-Ltd.html
Our company
Enterprise Scale
With more than 280 employees, HEI CHOW PRECISION TOOLS CO., LTD has set up marketing and after-sales service, engineering R&D and design department, manufacturing department, quality testing centre and other departments. We provide customized products and solutions to our customers using leading technology, exquisite craftsmanship and excellent service.
Marketing Department
We are market-oriented, customer-centric, focusing on customer needs, providing rapid response services, boldly develop and innovate in products and brands, set of industry experience to provide customers with customised services and products; Through a range of industry-leading services and products, we build beyond trust with our customers and form sustainable and healthy relationships that depend on each other.
Manufacturing and Quality Control
We standardise operations, work cycles and deliver on time; We strive for CHINAMFG and continuous improvement in safety, quality, cost, delivery, morale and the environment; we comply with specifications, stabilise the process and create high-end products; We win the trust of our customers with quality, and customer satisfaction is our CHINAMFG pursuit.
Engineering R&D Department
We are committed to the research and development of cutting tools and forward-looking technological innovation, the establishment of advanced and efficient product development process. We are сommitted to the development of cutting tool manufacturing process, efficient and comprehensive project management in order to ensure the quality of product development and process development; We are committed to the introduction and training of outstanding researchers in order to provide customers with innovative cutting solutions and high-end customised products.
We have close cooperation with many international enterprises, and both quality and price can be guaranteed
HEI CHOW has imported nearly 200 high-precision six-axis five-linkage grinder, such as WALTER, ANCA,ROMANDIC, Schutte and other construction into 4 integral carbide tool production workshops, with a production capacity of more than 4.5 million/year, specializing in the manufacture of various customized integral alloy tools, Size covering 0.1-diameter 32mm, length within 300mm.
First-class production base, strong production capacity, advanced manufacturing equipment, perfect management system, so that the continental cutting tools in the domestic cutting tool industry at the forefront. HEI CHOW’ tools of the whole carbide cutting tool products, mainly covering milling and hole processing 2 categories, such as drills, milling cutters, reamers, small boring tools, non-standard taps, non-standard grinding inserts, etc., suitable for all kinds of machined materials, such as stainless steel, alloy steel, tool steel, mould steel, titanium alloy, high temperature alloys, and so on.
The company introduced German CHINAMFG high-precision laser cutting machine, Germany VOLLMER erosion machine, FANUC slow-feeding wire cutting machine, as well as the U.S. HASS, Japan MAZAK machining centres, vacuum welding machines, dynamic balancing instruments and other more than 20 sets of advanced equipment, with dozens of other ordinary lathes, grinders and other equipment to establish the production of super-hard cutting tools and alloy cutting tools welding workshop, welding super-hard cutting tools production capacity of up to 80 000/year, the production capacity of PCD/CBN inserts can be up to 60 000/year, the production capacity of welded alloy cutters up to 50 000/year.
HEICHOW provides customers with a wide range of CHINAMFG carbide hole cutting tools, including straight shank twist drills, step drills, centre drills, gun drills, micro drills, reamers, small boring tools, taps, etc., with diameters ranging from 01-Ф32 and lengths up to 300mm, and deep hole twist drills ranging from 3-Ф14 and 3-20 times the diameters. A wealth of hole processing products for a variety of machining conditions.
HEICHOW also provides customers with a wealth of CHINAMFG carbide milling tools, including end mills, round nose milling cutters, ball milling cutters, thread milling cutters, taper milling cutters, chamfering milling cutters, shaped milling cutters, wave edge milling cutters, T-milling cutters, such as rod milling cutters. The product size diameter range covers 0.1-Ф32, and various types of non-standard high-precision grinding alloy inserts are widely acclaimed by customers. HEICHOW can design and produce all kinds of milling programmes and products for customers, and match the professional and technical services to solve all kinds of difficulties.
In order to establish a full-process manufacturing industry chain, HEICHOW cutting Tools has introduced 2 sets of Swiss advanced vacuum nano-coating equipments, equipped with fully automated cleaning line and post-processing equipments, and set up a complete production line for coating process. HEICHOW’s self-developed tool coating has greatly improved the tool life, shortened the tool delivery cycle, and enhanced the service level and quality of Xihu (West Lake) Dis. Cutting Tools. The company’s proprietary coating technology has many advantages.
1,High hardness, up to HV3000 or so, greatly improving the resistance of the tool, so that the tool life doubled to reduce tool costs.
2,High precision, uniformly controlled in CHINAMFG thickness.
3,High adhesion and density, improve the performance of the tool’s resistance to damage and corrosion.
Packaging and Shipping
Contact Us
FAQ
Q: Are you a trading company or a manufacturers?
A: We are a manufactures specializes in precision cutting tools since 1998.
Q: Can you do OEM?
A: OEM is totally weclome.
Q: Would you provide free samples?
A: Free samples could be proveded, but customer need to cover the express fee.
Q: Would you able to produce customized tools?
A: Yes, nowadays; most of our order is customized tools for specific appliction.
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| Color: | White |
|---|---|
| Certification: | CE |
| Customized: | Customized |
| Customized Support: | OEM, ODM, Obm |
| Warranty: | 3 Years |
| Applicable Industries: | Manufacturing Plant, Energy & Mining, Other, Machi |
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2024-04-29